I am a student in a senior high-school woodworking class and I am very determined to make my final wood shop project to be a bicycle, made of wood. I have one semester (roughly 5 months) to build this project and I want to know if it is even possible to do. All design will be done be me personally, however I need help as to ideas to construct a pedaling mechanism without using a metal chain. I want it to be 100% out of wood (if possible). Also I need wooden wheel ideas and a way to use back brakes (Without the "Fred Flinstone" way). Any help is extremely appreciated
?2011-09-09T14:58:11Z
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Dom
Yes. You have already found out about ALL wood bikes, Natural fiber and epoxy frames, and of course the bamboo bike. The question is how functional you want the bike to be. As a piece of art, an all wood bike would be pretty cool. BUT, as a rider, it would not function competitively with its commercial counter parts. If you want a functional wood bike, like the bamboo bike... you will need to merge wood with traditional components.
Yes, wood has ben used in bike frames for decades. In fact, there are still automobile frames made from wood! I drove and raced a Lotus Super 7 which was an all wood frame. It was very strong and light! I could carry the frame hanging over a shoulder like a computer case.!
Wood is not really durable enough for wheels which is why they stopped using it for that in the late 1800's as metallurgy produced alloys that were both strong enough and light enough to be used for wheels. Tires are rubber for a reason. Components will be tough. I can't imagine wood bearings being durable and it's going to be difficult to get them to be low in friction. You're going to need bearings for both wheels, the bottom bracket and the headset (steering). I suppose it's possible to build a belt drive type of system out of wood but you're still going to need some sort of very strong flexible material for the belt. Modern belt drive systems use advanced composites.
Renovo makes high end racing bike frames out of wood. They're quite nice actually.
http://www.renovobikes.com/
Calfee also makes them:
http://www.calfeedesign.com/products/bamboo/
These are also kind of cool in their own way:
http://woodbicycle.com/
This group is dedicated to making low cost bamboo framed bicycles in Africa so that a larger number of poor people there can have bicycles.
http://bamboobike.org/Home.html
BTW, what you want to do has been done. This guy actually has a wood chain though it looks like it's held together with metal pins. He even managed to build a wood freewheel mechanism which I'm guessing was very noisy and inefficient.
Here's another one that doesn't use a chain or belt drive. Instead it uses interlocking gears between the crank and the wheel. I would guess that it's a fixed gear.
Google "bamboo bicycle". It's done all the time. No chain? Don't see a way of getting around that. You're still going to need a certain amount of metal parts in any bicycle.
Look at the Renovo web site http://www.renovobikes.com/ to see some gorgeous bike frames made from wood. I've seen one in person and it was pure artistry. These bikes use ordinary components for the drive train, though.