I'm replacing an outer rocker panel on a full-frame vehicle. I plan on using structural body adhesive to install it. The problem is I cant get the surface of the inner rocker to be perfectly clean. It has pits and rust in those pits that I cant reach. How forgiving are these products in this situation? How far between clamping points? Any other advice on this project would be appreciated also. Thanks!
Wes
Favorite Answer
You can use Muriatic Acid (available @ Home Depot in gallon jug)...use a paint brush to apply....it will turn green and fizzle when it reacts with rust, use a wire brush to agitate....when it no longer turns green, then rust is gone. BE ADVISED, THE FUMES ARE DEADLY, DO NOT BREATH THEM!!! Rinse extremely well with water to neutralize acid.
If worried about Muriatic Acid, go to an auto paint store and buy PPG metal etch, it has phosphoric acid which is harmless, secure a rag soaked with it to rust areas,,,,you have to let it sit a good while and work.....just do not let it dry out, remove periodically and wire brush...rinse well with water to neutralize....Note: the finished metal will have a gold color, that is normal and is not rust...
When clamping, do not squeeze real tight, you do not want to push all the adhesive out....you will need an assortment of Vise Grips to clamp rocker into position, how many depends on the job..you can even use small sheet metal screws to hold sections together....the holes can be filled before painting...
clncarplz
scotts74...: When you put adhesive over rust the rust falls off along with whatever you tried to glue down.
You might try welding or brazing the inner rocker panel to make it hold