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How do you make Fire Clay?

Fire clay is this stuff that can be used to make fire bricks, which can withstand high temperatures.

What I want to know is, if you have some silica and some alumina lying around, can you mix them together and have a fireclay for making a kiln or something? Or does it require some wierd dopants or machines?

I know the stuff is cheap, but I want to know if they can be made someplace where shipping charges are really high. Er... Mars, to be exact.

Update:

Thanks, but I need to know how to make it totally from scratch, like I need to go from silicon dioxide (silica) and alumina (Al2O3) to firebricks, this is assuming that I already have a kiln, and am planning on making more kilns from this kiln.

3 Answers

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  • Sunny
    Lv 4
    1 decade ago
    Favorite Answer

    Look what this guy did:

    I built a neolithic updraft kiln last summer with

    hard brick. I saw a design from 125 B.C.E. Rome that had

    a removable top to get the pots in and out without a lot

    of rebuilding. (The first "Weber") The kiln fired like a

    dream for me but the weber top was pretty brittle and

    cracked when I opened it up after cool down. My mix was:

    50% Silica sand

    20% Fire clay

    20% red art clay

    10% local earth clay

    Straw and H20

    I mixed it with my feet in a 300 gallon cattle tank.

    _____________________________________________

    Do you have a kiln? Do you have a cattle tank?

    If so, u r n business for brick making!

  • ?
    Lv 5
    7 years ago

    i would think perlite and clay mixture, with mesh, like chicken wire lathe

  • 5 years ago

    Fire clay brick is made of clay(shale, coal gangue, etc.) as the main raw material by mud handling, molding, drying and firing.

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