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Can I change the gas tank on a fuel injected Harley Sportster?

Im looking into buying a Harley Davidson Sportster 1200 Custom. They only have a 4.5 gallon tank and I would like to put a set of Fat Bobs on it. Is it possible to do this being the fuel pump is in the tank? I normally will ride between 250 and 500 miles at a time when I get out. I dont want to fill up every 100 miles.

5 Answers

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  • 1 decade ago
    Favorite Answer

    There are after market companies making cutom tanks, but the expense is not worth it. Figure about $1k for a custom TANK not tankS, about $500-1000 for paint to match the bike, about $1000 for custom fabrication to mount the tank and you will have $2500-3000 wrapped up in it.

    Even with a hi-flo air cleaner, exhaust and tuning, the bike will average around 40-45mph, so a refill every 150 miles is not bad....it's average.

    A definite word of advice, any and all HD parts and accesories, including Screamin Eagle performance parts purchased and installed AT THE TIME OF PURCHASE are covere 100% by the factory 2 year warranty, any time after time of prchase, you will get 30 day warranty max. Also, do not settle for a simple Stage 1 download, have the Sceamin Eagle Super Tuner installed and have it dyno tuned, you will get more hp & tq, it will run cooler and better, longer. The difference is like night and day.

    Source(s): 20yr HD Tech. MMI Grad 1991 and 2009. Factory trained by HD (Buell Certified), Big Dog, American Ironhorse, Titan, and Indian
  • obee
    Lv 4
    4 years ago

    Harley Sportster Gas Tank

  • Anonymous
    5 years ago

    I'm with clasqm, work with what you have to save yourself a lot of frustration and expense. A good painter could two tone the tank in such a way that it would appear smaller than it is when viewed from the side (black top and border on the side with a white center the shape of a peanut tank.) If your bike is fuel injected, you're going to need a return port at the tank as well as the outlet. You'll also need to make sure the return has a check valve.

  • ?
    Lv 7
    1 decade ago

    It's all relative, guy. My 1200 XLC has the 3.3 gal. tank so your 4.5 would look pretty righteous on my '01.

    Thanks to the "V-twin Doc" I learn a little something with every post.....

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  • Anonymous
    1 decade ago

    idk sorry

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